Why creating tetrapods from bottom ash may help protect Mumbai's coastline

Three years ago some brilliant minds at Tata Power sat down for a brainstorming session at their Fort office in Mumbai The cause for concernmdashbottom ash a noncombustible residue of coal firing in thermal power plants needed to be disposed of Long meetings unending conference calls and continuous back and forth with the RampD team finally brought the Generations team at Trombay to land at an idea that would be the changemaker contributing to Mumbairsquos coastline by giving it both strength and life Three years later there is success Tata Power through its innovation is now making tetrapodsmdashessential to Mumbairsquos coastlinemdashfrom bottom ash something which has not been done ever beforeTetrapods are concrete structures used to preserve the coast from wave erosion Traditionally they are made by mixing concrete and sand which adds an added pressure on the aquatic life when dredging is done for the latterrsquos procurementThermal power plant produces two types of ash in the environmentmdashsmall dark flecks of burnt coal suspended in the air called fly ash and denser and coarser ash collected in the bottom of the furnace known as bottom ash While several measures have been taken to use fly ash in the construction of roads and bricks bottom ash is conventionally used just as landfill materialAccording to the Central Electricity Authority CEA about 80 per cent of the total electricity generation capacity in India is dependent on thermal plants A thermal power plant in turn produces two types of ash in the environment one which is called fly ash that gets suspended in the air as small dark flecks of burnt coal and the other more denser and coarser ash collected in the bottom of the furnace known as bottom ash While the government has incorporated several measures to use fly ash in the construction of roads and bricks among other construction materials in an attempt to get rid of itin a useful way bottom ash is conventionally used just as landfill materialA study on bottom ash in the Indian perspective by researchers at the National Institute of Technology Durgapur and Indian Institute of Technology Banaras Hindu University says that in general coal ash in a power plant consists of 25 per cent of bottom ash and 75 per cent of fly ash or 20 per cent of bottom ash and 80 per cent of fly ash The CEA report from February 2022 states that as many as 197 thermal power plants in India generated about 1339 million tonnes of fly ash between April and September 2021 Both forms of ash are not just hazardous to humans but also detrimental to the environment flora and faunaVijay NamjoshildquoIdea for the tetrapods made by combining concrete with bottom ash instead of sand germinated three years ago But with COVID19 knocking at our doors the final mould and casting of the mixture and lab test to check for its efficacy got delayed The result was finally seen in February this yearrdquo Vijay Namjoshi chief of the Generation team at Tata Power tells middayWith this Tata Powers claims to have converted ldquowaste to wealthrdquo and of taking a step towards reducing our carbon footprint It says more such productscan be invented by using the nontraditional residual product bottom ashEnvironmentally hazardous fly ash contains sulphur boron and mercury Bottom ash contains metals like arsenic cadmium chromium selenium and lead These metals like selenium are linked to fish poisoning and calcium and chromium have carcinogenic properties and are toxic to both marine and human lifeldquoThese tetrapods developed using bottom ash instead of sand are offering the same strength as the conventional ones made from M30 grade concreterdquo Namjoshi claims further They are also said to be cheaper than their concrete counterparts As of now the new innovations have been stationed by Tata Power at the seashore at their Trombay plant and the organisation claims the performance results are as desired and the same as regular tetrapods made of concrete and sand ldquoVarious agencies have shown interest in the innovationrdquo Namjoshi saysHow can this innovation be applied to Mumbai now to save its land from coastal erosion and its sea from dredging for sand Namjoshi responds ldquoThere is a lot of construction taking place on Mumbai harbour where these tetrapods can be used for shore protection The bottom ash from thermal power plants can be converted into something more useful than just landfill materialrdquo ldquoThis innovation has also opened avenues for other products similar to tetrapods to be createdrdquo he says